Application Map

A route through the site from the engineering problem to the physical process, the hardware that has to realise it, the measurements that can validate it, and the industrial or research landscape behind it.

This is not a catalogue of technologies. I use the map to keep one question visible: what has to work on the real component or test system, and what evidence would be sufficient to say that it does?

How I move through a problem

1 · ApplicationFunction, failure mode, geometry, environment and limits that cannot be violated.
2 · Process physicsPlasma, heat, mass transfer, surface reaction, pumping, gas load and material response.
3 · HardwareChamber, source, power, heating, pumping, gas delivery, fixtures, diagnostics and control.
4 · VerificationMeasurements, test matrix, acceptance criteria, repeatability and traceability.
5 · LandscapeSuppliers, patent families, publications, people and competing technical routes.

Where to enter the map

Electric propulsion & TVAC

Thruster operation and chamber behaviour have to be read as one coupled system: propellant flow, pumping speed, pressure, contamination, diagnostics and acceptance data.

  • Vacuum test environment
  • Gas load and pumping
  • Thruster/cathode interfaces
  • Measurement interpretation

Neutralization & cathodes

For hollow-cathode work, startup is a system event rather than a single voltage value. Gas state, breakdown location, keeper/main-discharge sequence and thermal balance all matter.

  • Ignition and restart
  • Self-heating / heaterless concepts
  • Keeper and main discharge
  • Lifetime and erosion evidence

Plasma sources & surface processes

The process name is not enough. Source architecture, pressure, power coupling, ion energy, temperature and geometry determine whether the intended surface state can actually be produced.

  • PVD / magnetron / HiPIMS
  • Plasma and ion nitriding
  • Internal-surface treatment
  • Duplex routes

Diagnostics & vacuum acceptance

Pressure, leak rate, pump-down, mass flow, voltage/current traces and plasma diagnostics become useful only when they are tied to a defined process state and acceptance question.

  • Pressure-time behaviour
  • Leak and outgassing separation
  • Electrical traces
  • Optical / process diagnostics

Materials & surface engineering

The useful comparison is between functional surface states, not just between process labels. Layer profile, substrate support, adhesion, dimensional change and tribological pair have to be considered together.

  • Nitriding and diffusion layers
  • PVD/CVD/PECVD coatings
  • LPC / heat-treatment routes
  • Wear and friction validation

Control, qualification & transfer

Equipment becomes a process platform only when recipes, sensors, utilities, interlocks, calibration and acceptance logic are connected to the physical result on the part.

  • Process-control architecture
  • Supplier FAT / acceptance
  • Recipe transfer and reproducibility
  • Failure-mode driven verification

Sector application matrix

The same technology can serve very different functions. I therefore map the component or system first, then the plausible process route, the failure mode that matters, and the first measurement that can falsify the proposed solution.

Application fieldTypical technical routePrimary function / riskFirst validation focus
Aerospace / turbomachineryPVD/CVD/PECVD, diffusion treatment, internal-surface processingErosion, oxidation, fretting, thermal cycling, complex geometryLayer architecture, adhesion, erosion/thermal exposure, geometry access
Power engineeringHard/functional coatings, nitriding, vacuum heat treatmentWear, steam/particle erosion, seizure, fatigueSurface state, contact pair, dimensional stability, fatigue/wear test
Engines / transport machineryNitriding, LPC, coatings, duplex routesContact fatigue, scuffing, wear, dimensional changeCase profile, microstructure, tribology, distortion
Hydraulics / precision mechanicsPrecision nitriding, low-friction coating, duplex treatmentFriction, seizure, leakage, tolerance lossDimensions, roughness, pair friction/wear, edge condition
Tools / diesPVD/HiPIMS, nitriding + coatingAbrasive/adhesive wear, edge failure, thermal loadSubstrate support, adhesion, edge preparation, tool-life test
Oil & gas / chemical processCorrosion/wear coatings, diffusion layers, vacuum processingCorrosion-wear, galling, aggressive mediaMaterial compatibility, coating defects, corrosion/tribology test
Powders / porous parts / filtersVacuum sintering, thermal-vacuum processing, surface functionalizationPorosity, contamination, densification, permeabilityMass/geometry change, pore structure, contamination and process gas record
Microelectronics / opticsPVD/CVD/PECVD/ALD, plasma cleaningUniformity, contamination, interface qualityThickness/uniformity, surface chemistry, particle/contamination control
Vacuum / plasma equipmentPumps, sources, power, diagnostics, chambers, gas controlProcess stability and reproducibilityPump-down, pressure rise, leak, flow, electrical/process traces
Space / EP / TVACHigh-vacuum test, cathodes, thrusters, thermal-vacuum systemsGas-load coupling, ignition, contamination, test interpretationFlow-pressure balance, electrical sequence, diagnostics, chamber state
Additive / high-temperature materialsPost-processing, nitriding, coating, vacuum heat treatmentSurface state, residual stress, oxidation/wearMicrostructure, surface layer, dimensions and representative loading

This map deliberately excludes household vacuum and unrelated suction applications; it is focused on industrial vacuum, plasma, thermal-vacuum and surface-engineering systems.

Where the map connects to the registry

When a technical route is defined, I use the public landscapes to look outward: which equipment families exist, which companies occupy each part of the chain, where the patent activity sits, and which publications or research groups are relevant.

The public website shows only aggregates and a deliberately limited sample. Detailed source trails, company relationship graphs and internal assessment fields remain private.