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Expertise

Expertise is organized around decisions that matter in industrial projects: process route, equipment capability, diagnostics, validation and transfer to practical use.

Coatings, thermochemical treatment, vacuum equipment, cathodes, TVAC, materials and modelling.

Priority technical areas

high-precision gears gearbox separators Mo / Mo-C / W-C coatings plunger pairs and hydraulic spools Avinit N plasma nitriding duplex treatment LPC / low-pressure carburizing vacuum furnaces HET / electric propulsion cathode-neutralizers thermal-vacuum / TVAC systems thrust-balance interfaces plasma diagnostics supplier / RFQ / FAT review

Technology families

Technology

PVD / arc / magnetron / HiPIMS

vacuum arc coating, magnetron sputtering RF/DC, ion-plasma and hybrid routes for wear-resistant, erosion-resistant, antifriction and functional coatings.

Data: coating cross-section, adhesion, thickness, process log, substrate state

Technology

CVD / PECVD / plasma-chemical routes

CVD and plasma-assisted routes for internal surfaces, blind cavities, turbine blade cavities, pipes, powders, porous structures and high-density coatings.

Data: coverage map, section, chemistry, process atmosphere, purity / contamination record

Technology

Hybrid PVD + CVD / Avinit platform

combined plasma-chemical and vacuum-plasma routes for multicomponent nano/micro-layer coatings and surface modification.

Data: route sequence, source materials, layer architecture, adhesion and functional test

Technology

Avinit N / precision plasma nitriding

low-distortion plasma nitriding of steel, alloy and precision products; support layer for duplex routes.

Data: hardness profile, compound layer, microstructure, dimensional check

Technology

Duplex treatment

diffusion-modified support layer plus coating for tools, gears, sliding parts and high-load components.

Data: diffusion depth, coating thickness, adhesion, wear/fatigue record

Technology

LPC / vacuum carburizing / carbonitriding

low-pressure carburizing, boost-diffusion recipe transfer, gas quenching and case-depth validation.

Data: carbon profile, hardness depth, thermal log, quench record

Technology

Vacuum heat treatment / brazing / sintering

furnaces for thermal processing, brazing, sintering, degassing, diffusion bonding and AM post-processing.

Data: temperature uniformity, pressure curve, load geometry, metallography, interface record

Technology

Low-temperature carbon / nitrogen diffusion

S-phase / expanded austenite, low-temperature stainless-steel hardening, Kolsterising-type process approach where relevant.

Data: hardness profile, carbide/nitride exclusion check, corrosion response, dimensional record

Technology

DLC / WC:C / hard carbon coatings

carbon-based low-friction and protective coatings for tools, sliding parts and precision surfaces.

Data: thickness, stress, adhesion, friction, wear and surface condition

Technology

Vacuum metallurgy / powders / porous materials

powder metallization, impregnation, porous filters, metal-ceramic components and high-surface-area substrates.

Data: porosity, penetration, mass change, flow resistance, contamination record

Technology

Industrial vacuum process equipment

drying, evaporation, degassing, impregnation, casting, chemical vacuum processing and leak-test setups.

Data: pressure range, vapour/gas load, pumping path, material exposure, leak record

Technology

Space simulation / EP / TVAC

thermal-vacuum chambers, xenon gas-load tests, diagnostic geometry, contamination control and witness-sample plan.

Data: gas-load pressure, S_eff estimate, port map, witness sample, thermal/vacuum log

Technology

Cathode-neutralizer / EP test support

heaterless/scandate cathode validation, ignition, emission stability, restart behaviour and electric-propulsion test support.

Data: I-V curve, fixed-point drift, restart cycles, gas/vacuum log, post-test inspection

Expertise structure

Surface processes, thermochemical treatment, vacuum equipment, cathode / TVAC systems, HET infrastructure, gears, gearbox components, Mo-C coatings, vacuum furnaces, materials and test records.

Process PVD/CVD/PECVD, plasma treatment, LPC, brazing and furnace routes.
System Vacuum chamber, pumping, gas flow, source control and diagnostics.
Record Cross-section, profile, pump-down curve, I-V curve, restart and stability data.

Applications & Matrix

Component and system applications are linked to technology route, function and required records.

Applications Application Map

Vacuum-plasma coatings

  • PVD: arc, magnetron, ion plating, hybrid routes
  • CVD / PECVD for complex and internal surfaces
  • multilayer, carbide, antifriction and protective coatings

Thermochemical treatment

  • plasma nitriding and nitrocarburizing
  • duplex: diffusion layer + functional coating
  • LPC / low-pressure carburizing + HPGQ

Equipment review

  • vacuum coating systems
  • furnaces, LPC, plasma systems
  • RFQ, FAT, acceptance records

Space-test infrastructure

  • cathode-neutralizer test approach
  • HET / EP support context
  • TVAC, pumping, gas and diagnostics

Materials and tribology

  • steels, refractory metals, ceramics
  • wear, friction, fatigue, erosion
  • outgassing, emissivity, contamination

Modelling

  • LPC diffusion and carbon flux
  • process windows and calibration data
  • model-supported boundary models

Technical decision areas

AreaTypical question
Process route selectionPVD, CVD, plasma treatment, LPC or duplex route for a given component.
Equipment specificationVacuum, gas, temperature, plasma source, fixtures, diagnostics and logging requirements.
Supplier reviewCapability records, missing data, acceptance tests and technical risks.
Surface / coating failure analysisAdhesion, wear, erosion, thermal exposure, diffusion layer and interface quality.
Thermochemical treatment routePlasma nitriding, nitrocarburizing, LPC, HPGQ and distortion-sensitive processing.
Test and validation approachFAT, process demo, coupons, cross-sections, profiles, tribology and endurance tests.

Depth pages

Method Selected work Avinit LPC & AI Cathodes TVAC Materials

Technical Models

Technical review pages

Application map

Component and system applications are mapped against technology route, function and required records.

Application Map

Engineering practice

Short technical cases connect the observed problem with the physical check, records and decision.

Engineering Practice